3D diamond growth

Diamond, due its outstanding properties, is a desired material to coat various objects for medical, bioelectronics, optical, aerospace, marine and other applications. However, achieving uniform coatings on complex-shaped 3D objects is still a not overcome challenge due to 2D nature of current deposition techniques. The aim of this project is to develop a new diamond growth technology, which will allow diamond synthesis in 3D and accelerate the widespread use of diamond-based materials in new research fields and industry.The technical challenge of diamond growth in 3D will be addressed by leveraging on two ground-breaking ideas: 1) exploiting the unique properties of metamaterials and fractals to achieve uniform plasma excitation in 3D; 2) using new protonuclei-enhanced gas phase diamond nucleation pathways to overcome the nucleation barrier. The diamond growth will be achieved by microwave plasma chemical vapor deposition technique in a unique deposition system. The plasma in the system will be excited by traveling surface waves in 3D using fractal apertures on composite right/left-handed materials with infinite wavelength propagation property. As a result, plasma is expected to be distributed homogeneously in space, which is a necessary condition to achieve uniform diamond synthesis on 3D objects. The growth of diamond is expected to proceed via nonclassical protonuclei-enhanced gas phase nucleation pathway proposed to significantly increase diamond nucleation rate and allow diamond growth that is independent on a substrate temperature.The use of metamaterials with fractal apertures for diamond synthesis via nonclassical gas phase nucleation pathway is an absolute novelty, which will address fundamental questions about diamond growth in a gas phase. Beyond that, this new technology could enable other researchers to explore new applications of diamond on temperature sensitive materials, which require good electronic, chemical, or surface tribological properties.