DATA SPACES FOR FLEXIBLE PRODUCTION LINES AND SUPPLY CHAINS FOR RESILIENT MANUFACTURING

Digital, Industry & SpaceHORIZON-IAID: 101091903
EC Contribution
€80,786
Consortium Size
17 orgs
Start Year
2023
Summary

Manufacturing industries continuously face the challenge of delivering high-quality products under high production rates while minimizing non value-adding activities. The recent COVID-19 pandemic is causing manufacturers to rethink and reassess their global supply chains and the flexibility of their production sites. Resilience means the ability to withstand difficult situations, while flexibility can be considered as the ability to accommodate changes without incurring significant extra costs. Production processes demanding high human skill such as forming processes, requires readjustment of the process parameters of all production steps as a new product evolves. The deficiencies can be attributed largely to the lack of efficient ways for trusted data sharing among the stakeholders without interoperability barriers. There is a need to be able to determine when such changes lead to deterministic-chaotic behavior with far reaching consequences.FLEX4RES provides an open platform to support production networks' reconfiguration for resilient manufacturing value chains. FLEX4RES will utilize platform-based manufacturing that builds on the state-of-the-art Gaia-X and IDS technologies for data-sharing in the horizontal supply chain and the Asset Administration Shell (AAS) that is to implement intra-factory reconfiguration practices. FLEX4RES considers the Digital Twin of the value-adding network a key enabling technology to achieve reconfiguration processes in highly flexible production systems and networks. The key element of technology linkage is represented by the Self-Descriptions with linked, standardized information models, especially in terms of resilience. The developed platform and specialized hardware aim to improve the existing industry-established lean management approaches related to Reconfiguration Management through the digitalization of the production, characterized as Industry4.0, by allowing for the information sharing between value chain stakeholders.

Consortium (17)

Project Results (25)

Source: CORDIS, the EU research results database.

Publications (19)
A Comprehensive Data Model for Resilience Assessment in Industrial Production Systems
2025 IEEE International Conference on Recent Advances in Systems Science and Engineering (RASSE)· 2025DOI
Anh Minh Augustino Doan, Akshay Sasikumar Nair, Maximilian Steinmeyer, Emmanouil Bakopoulos, Lorenz Fink, Adane Kassa, Elena Urkia, Kosmas Alexopoulos, Thomas Trautner, Martin Manns, Joachim Metternich, Matthias Weigold
Advancing the Collaboration in Manufacturing Networks A Systematic Literature Review on Implementations of Asset Administration Shells and Data Spaces
35th CIRP Design 2025· 2025DOI
Fabian Zink; Lorenz Fink; Bernhard Wallner; Friedrich Bleicher; Thomas Trautner
Embedding Electronics Inside Metal with Laser Metal Deposition
Procedia CIRP· 2025DOI
Syed Muhammad Raza; Zidu Li; Bhaskar Choubey; Martin Manns
Enhancing Machine Vision Training with Digital Twins: A Toolchain for Optimized Image Categorization Using Synthetic Trainingsets
Procedia CIRP· 2025DOI
Bernhard Wallner, Mihnea Aleman, Fabian Singer, Laurenz Pickel, Jürgen Donabaum, Friedrich Bleicher, Thomas Trautner
Enhancing resilience on the shopfloor through data and service ecosystems - an industrial pre-pilot
Procedia CIRP· 2025DOI
Thomas Trautner, Bernhard Wallner, Georg Reckendorfer, Lorenz Fink, Gergely Matyas, Fabian Zink, Martin Hackhofer, Friedrich Bleicher
Experimental setup for motion capturing two humans jointly handling an object
Procedia CIRP· 2025DOI
Raza Saeed, Tadele Belay Tuli, Martin Manns
Human Action Sequence Prediction for (Re)configuring Machine Tools
Procedia CIRP· 2025DOI
Syed Muhammad Raza, Tadele Belay Tuli, Martin Manns
Identification of risks in value streams for resilience assessment – diagnostic models
Procedia CIRP· 2025DOI
Maximilian Steinmeyer, Daniel Bentz
Laser Metal Deposition Based Embedding of Optical Fibers
Procedia CIRP· 2025DOI
Syed Muhammad Raza, Martin Manns, Bhaskar Choubey
Modelling the effect of misalignment in conventional and non-conventional deep drawing tools for more resilient cup production
Journal of Physics: Conference Series· 2025DOI
Maximilian Schmidt, Rainer Steinheimer, Bernd Engel
Severity of Failure: Resilience Assessment on the Shop Floor
Procedia CIRP· 2025DOI
Lorenz Fink, Gergely Matyas, Fabian Zink, Bernhard Wallner, Friedrich Bleicher, Thomas Trautner
Towards trajectory-based latent space control for human-robot collaboration
Procedia CIRP· 2025DOI
Raza Saeed, Tadele Belay Tuli, Michael Weikum, Martin Manns
A Digital Twin and Data Spaces framework towards Resilient Manufacturing Value Chains
IFAC-PapersOnLine· 2024DOI
Emmanouil Bakopoulos, Kostantinos Sipsas, Nikolaos Nikolakis, Kosmas Alexopoulos
IDSA - Position paper: Bridging the Gap Between IDS and Industry 4.0 – Lessons Learned and Recommendations for the Future
· 2024DOI
Alexopoulos, Kosmas, Bakopoulos, Emmanouil, Larrinaga Barrenechea, Felix, Castellvi, Silvia, Firouzi, Farshad,Luca, Gabriele d, Maló, Pedro, Marguglio, Angelo, Meléndez, Francisco, Meyer, Tom, Orio, Giovanni di, Pethig, Floria, Ruíz, Jesús, Treichel, Tagl
An industrial data-spaces framework for resilient manufacturing value chains
30th CIRP Life Cycle Engineering Conference· 2023DOI
Kosmas Alexopoulos, Markus Weber, Thomas Trautner, Martin Manns, Nikolaos Nikolakis, Matthias Weigold, Bernd Engel
Application of the Asset Administration Shell in the context of Engineering Data Management Systems
2023 IEEE 28th International Conference on Emerging Technologies and Factory Automation (ETFA)· 2023DOI
Thomas Dickopf; Sven Forte; Sebastian Weber; Christian Stürmer; Christian Muggeo
Resilienz aus der Wertstromperspektive
Zeitschrift für wirtschaftlichen Fabrikbetrieb· 2023DOI
Maximilian Steinmeyer and Joachim Metternich
Achieving resilience through reconfigurability
Bakopoulos, Emmanouil;Timan, Tjerk; Alexopoulos, Kosmas
Resilienz in der industriellen Produktion - Eine Aufnahme der Ist-Situation
Bentz, Daniel ; Doan, Augustino ; Meldt, Leonie ; Steinmeyer, Maximilian ; Metternich, Joachim ; Becker, Martin
Deliverables (5)
Other Results (1)
Periodic Reporting for period 1 - FLEX4RES (DATA SPACES FOR FLEXIBLE PRODUCTION LINES AND SUPPLY CHAINS FOR RESILIENT MANUFACTURING)